Key Considerations for Gear Hobs
When selecting or buying Gear Hobs, there are several key considerations to keep in mind:
Material: Choose a gear hob material that is appropriate for the workpiece material you will be cutting. Common materials include high-speed steel (HSS), powder metallurgy high-speed steel (PM-HSS), and carbide.
Profile: Ensure that the gear hob has the correct tooth profile to produce the desired gear type (spur, helical, etc.) and tooth form (involute, cycloidal, etc.).
Coating: Consider getting gear hobs with appropriate coatings to improve tool life and performance. Common coatings include TiN, TiCN, TiAlN, and DLC.
Accuracy: Select gear hobs with precise manufacturing tolerances to ensure accurate and consistent gear cutting.
Size: Choose the right size of gear hob that matches the gear module and number of teeth of the workpiece gear.
Cutting Speeds and Feeds: Consider the recommended cutting speeds and feeds provided by the gear hob manufacturer for optimal performance and tool life.
Machine Compatibility: Ensure that the selected gear hob is compatible with your gear hobbing machine in terms of size, mounting, and other technical specifications.
Manufacturer Reputation: Purchase gear hobs from reputable manufacturers known for producing high-quality cutting tools.
Cost: Evaluate the overall cost of the gear hobs, considering factors such as initial purchase price, tool life, and overall productivity.
By considering these factors, you can select the most suitable gear hobs for your specific applications and requirements.